鑫嘉塑远已完成新一轮产线升级：新增 30 台工业机器人（注塑取件与自动化组装）与 6 台全自动吹塑机，总投入超 1500 万元。产线升级后，注塑自动化率从 40% 提升至 90%，吹塑实现全程无人化操作。

升级内容

  • 注塑车间：30 台六轴机器人，覆盖取件、镶件放置、在线检测和码垛，单机替代 2 名操作工。
  • 吹塑车间：6 台全自动连续挤出吹塑机，配备壁厚控制器和自动修边，实现从上料到出瓶的全流程无人化。
  • 品质管控：引入在线视觉检测系统，100% 检验外观缺陷，替代人工抽检。

升级效果

  • 综合产能提升约 35%，人均产值翻倍。
  • 产品一致性显著提高——注塑件尺寸 Cpk 从 1.0 提升至 1.5 以上。
  • 不良率从 2.5% 降至 0.8% 以下。

对客户的意义

更高的自动化意味着更稳定的品质、更短的交付周期和更具竞争力的成本。鑫嘉塑远将持续投资制造能力，为客户提供可靠的塑料成型解决方案。

Apex Plastics has completed a major production-line upgrade: 30 new industrial robots and 6 fully-automated blow-molding machines, with total investment exceeding RMB 15 million. Post-upgrade, injection automation has risen from 40% to 90%, and blow molding now runs entirely operator-free.

What Was Upgraded

  • Injection shop: 30 six-axis robots covering part removal, insert placement, inline inspection, and palletizing.
  • Blow-molding shop: 6 fully-automated continuous-extrusion machines with wall-thickness controllers and auto-trim.
  • Quality control: Inline vision inspection performing 100% cosmetic defect screening.

Results

  • Overall capacity up ~35%; output per capita doubled.
  • Injection part dimensional Cpk rose from 1.0 to over 1.5.
  • Defect rate dropped from 2.5% to under 0.8%.

What It Means for Customers

Higher automation means more consistent quality, shorter lead times, and more competitive costs.